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AEROSPATIALE CONCORDE

25 July 2000
AEROSPATIALE BAC CONCORDE

Type
Four-jet supersonic transport aircraft.


Programme
Anglo-French negotiations concerning the development of a supersonic transport aircraft culminated on 29 November 1962 in the signing of two agreements, one between the French and British governments, the other between the manufacturers to whom the project was entrusted. The agreements provided for the manufacture of two Concorde prototypes, followed by two preproduction aircraft and two airframes for static and fatigue testing. First flight (s/n 001) took place on 2 March 1969. The static test programme was completed in September 1973 and this airframe was tested to destruction in June 1974. Fatigue testing was programmed to continue until two aircraft `lives' (about 48,000 flights) had been attained.

The planned flight test programme, involving the two prototype, two preproduction and first four production Concordes, achieved its target of 5,335 hours flying at the time when the full passenger-carrying certificate of airworthiness was granted by the SGAC and CAA in late 1975.

By the beginning of 1979, a total of 19 Concordes had flown, including 15 production models. The 16th and last production aircraft first flew on 20 April 1979. In development and test flying with the manufacturers 2,930 flights had then been made, of which 1,800 involved flight at supersonic speeds. A total of 6,560 hours block time had been amassed, including 2,450 hours supersonic. In addition, up to the Summer of 1979, airline service had involved 7,600 flights amounting to 26,000 hours.

Airframe development and production of the Concorde were undertaken jointly by Aerospatiale and BAe, with two final assembly lines, at Toulouse and Filton respectively. There was no duplication of main production jigs.

Aerospatiale was responsible for development and production of the rear cabin section, wings and wing control surfaces, hydraulic systems, flying controls, navigation systems, radio and air conditioning. The automatic flight control system was designed by Marconi (now GEC-Marconi) in the UK and SFENA (now Sextant Avionique) in France, under contract to Aerospatiale. BAe was responsible for the three forward sections of the fuselage, the rear fuselage and vertical tail surfaces, the engine nacelles and ducting, the electrical system, sound and thermal insulation, oxygen system, fuel system, engine installation, and fire warning and extinguishing systems.

The first two production aircraft were flown on 6 December 1973 at Toulouse and 13 February 1974 at Filton, each attaining a speed of approximately 868 kt (1,610 km/h; 1,000 mph) on its first flight. Third and fourth production aircraft flew for the first time at Toulouse and Filton on 31 January and 27 February 1975 respectively. Special category certificates of airworthiness were granted in May and June 1975 by the SGAC and CAA, anticipating the full airworthiness certificates which were granted on 13 October and 5 December 1975. The fifth and sixth production aircraft made their first flights on 25 October and 5 November 1975 respectively, and the next four production aircraft were delivered to Air France and British Airways (two each) in 1976. Nos 11 and 12 first flew 10 February and 17 March 1977, followed by No 14 on 21 April 1978, No 13 on 26 June 1978 and No 15 on 26 December 1978.

British Airways and Air France each received seven aircraft. Air France has since removed one aircraft from service permanently.

In 1977 and 1978 BAe flight tested modifications to the wing and tail control surfaces designed to reduce drag and fuel consumption. These modifications which consisted of an approximate 0.61 m (2 ft) increase in the fin chord and an approximate 0.05 m (2 in) increase in the chord of the elevons and rudder were designed to reduce fuel consumption by approximately 680 kg (1,500 lb) on a flight of 3,500 n miles (6,485 km; 4,030 miles). Also in 1978, BAe flight tested a new thinner air intake lip. This modification reduced fuel consumption by approximately 1,360 kg (3,000 lb) on a supersonic flight of 3,500 n miles (6,485 km; 4,030 miles).

On 2 March 1999, the 30th anniversary of Concorde's first flight, an average total 10 aircraft had flown 920,000 hours, more than 600,000 hours at supersonic speed.

Upgrades
British Airways interior/exterior upgrade: See following entry.

British Airways: Received approval from the US FAA 22 November 1995 for modified Collins antenna for Traffic Alert and Collision Avoidance System (TCAS). Collins has delivered 12 antennas to British Airways and nine to Air France. All Concordes are to be equipped with TCAS.

British Aerospace: Concorde life extension to 8,500 flights has been granted by the Airworthiness Authorities for British Airways aircraft following manufacturer's studies.

Design Features
Cantilever low-wing of ogival delta planform. Thickness/chord ratio 3 per cent at root 2.15 per cent from nacelle outboard. Slight anhedral.

Flying Controls
Six elevons in three pairs on trailing-edge of each wing, of aluminium alloy honeycomb construction. Each elevon pair is independently operated by a tandem jack, each half supplied from an independent hydraulic source and controlled by a separate electrical system. Dowty Boulton Paul power control units. Hydraulic artificial feel units protect the aircraft against excessive aerodynamic loads induced by pilot through over-control. Autostabilisation is provided. Autopilot control is by signals fed into normal control circuit. No high-lift devices. Two independent two-section aluminium honeycomb rudder controlled in same way as elevons.

Structure
The wing is a continuous camber structure with multispar torsion box, manufactured mainly from RR.58 (AU2GN) aluminium alloy. Integrally machined components used for highly loaded members and skin panels. In centre wing, spars are continuous across fuselage, the spars and associated frames being built as single assemblies extending between the engine nacelles. Forward wing sections built as separate components attached to each side of fuselage, spar loads being transferred to cross-members in lower part of main fuselage frames. The fuselage is a mainly conventional pressurised aluminium alloy semi-monocoque structure of constant cross-section, with unpressurised nose and tail cones. Hoop frame at approximately 0.55 m (21.5 in) pitch support integrally machined panels having closely pitched longitudinal stringers. Window surround in passenger cabin formed of integral skin-stringer panels machined from aluminium alloy planks. Nose is drooped hydraulically to improve forward view during take-off, initial climb, approach and landing. Retractable visor is raised hydraulically to fair in windscreen in cruising flight. The tail unit is a vertical fin and rudder only. Fin is multispar torsion box of similar construction to wings. Each engine nacelle consists of hydraulically controlled variable-area (by ramp) air intake, engine bay and nozzle support structure. Intakes are of RR.58 or AU2GN aluminium alloy with steel leading-edges. The engine bay has an Inconel centre wall with aluminium alloy forward doors and titanium rear doors. The nozzle bay, aft of the rear spar, is of welded Stresskin sandwich panels and heat-resistant nickel alloys. Reverser buckets, which are also used as secondary nozzle, are actuated by ball-screw jacks driven by compressed air through flexible shafts. Leading-edges of intakes, rear ramp sections and intake auxiliary door are electrically de-iced. Engine nose bullet and inlet guide vanes are de-iced by hot engine bleed air.

Landing Gear
Hydraulically retractable tricycle type. Messier-Hispano nose and main units, with either Kléber, Dunlop or Goodyear wheels and tyres. Twin-wheel steerable nose unit retracts forward. Four-wheel bogie main units retract inward. Oleo-pneumatic shock-absorbers. Mainwheels and tyres size 47 × 15.75-22, pressure 12.9 bars (187 lb/sq in). Nosewheels and tyres size 31 × 10.75-14, pressure 12 bars (174 lb/sq in). Dunlop carbon disc brakes. SNECMA (Hispano) SPAD anti-skid units. Retractable tail bumper. Strengthened wheels of 15.75 × 22.1 diameter, fitted with reinforced tyres at 16 bars (232 lb/sq in) were fitted in September 1982 to all aircraft.

Power Plant
Four Rolls-Royce/SNECMA Olympus 593 Mk 610 turbojet engines, each rated at 169.3 kN (38,050 lb st) with 17 per cent afterburning, and Type 28 thrust reversers. Fuel system is used also as heat sink and to maintain aircraft trim. All tanks are of integral construction and are in two groups, with total usable capacity of 119,786 litres (31,645 US gallons; 26,350 Imp gallons). Main group comprises five tanks in each wing and four tanks in fuselage and maintains CG automatically in cruising flight. Trim tank group (three tanks) comprises two tanks at the front and a tank of 13,150 litres (3,473 US gallons; 2,892 Imp gallons) capacity in fuselage beneath tail fin. This group maintains correct relationship between CG and aerodynamic centre of pressure by transferring fuel rearward during acceleration and forward during return to subsonic flight. Four pressure refuelling points in bottom fairing, two forward of each main landing gear unit. Oil capacity 22.75 litres (6 US gallons; 5 Imp gallons) per engine.


Accommodation
Pilot and co-pilot side by side on flight deck, with third crew member behind on starboard side. Provision for supernumerary seat behind pilot. Wide variety of four-abreast layouts to suit individual requirements of airlines. With all normal toilet and galley service facilities, up to 128 economy class passengers can be carried with 86 cm (34 in) seat pitch. A version with 144 passenger seats at 81 cm (31 in) pitch is available. Normal configuration for both British Airways and Air France is now 100 passengers. Toilets at front and centre of cabin. Baggage space under forward cabin and aft of cabin. Passenger doors forward of cabin and amidships on port side, with service doors opposite. Baggage door aft of cabin on starboard side. Emergency exits in rear half of cabin on each side. Two galley areas.

Systems
BAe air conditioning system, comprising four independent subsystems, with Hamilton Standard heat exchangers. Pressure differential 0.74 bars (10.7 lb/sq in). In each subsystem the air passes through a primary ram-air heat exchanger to an air cycle cold-air unit and then through secondary air/air and air/fuel heat exchangers. The air is then mixed with hot air and fed to cabins, flight deck, baggage holds, landing gear, equipment and radar bays. Hydraulic services utilise two primary systems and one standby, pressure 276 bars (4,000 lb/sq in), each actuated by two engine-driven pumps. Temperature of the oronite M.2V fluid is limited by heat exchangers, main systems actuate flying control surfaces, artificial feel units, landing gear, wheel brakes, nosewheel steering, windscreen visor, nosecone droop, engine intake ramps and fuel pumps in rear transfer tank. Electrical system powered by four 60 kVA engine-driven constant-speed brushless alternators giving 200/115 V AC at 400 Hz. Four 150 A transformer-rectifiers and two 25 Ah batteries provide 28 V DC supply. Wing leading-edges ahead of air intakes are de-iced electrically. No tail unit de-icing.

Avionics
SFENA/Marconi Avionics (now Sextant Avionique and GEC-Marconi respectively) Automatic Flight Control System (AFCS). AC Delco Carousel IVA primary navigation system comprises three identical inertial platforms, each coupled to a digital computer to form three self-contained units, two VOR/ILS systems, one ADF (GEC-Marconi AD-380 in British Airways aircraft), two DME systems, one marker, two receiver RCA AVQ-X weather radars and two TRT (now Thomson TRT-Défense) AHV-5 radio altimeters. Plessey (now Siemens Plessey) flight data recording system in British Airways aircraft. Provision for supplementary system including a long-distance radio fixing system of the Loran C type. Optional equipment includes a second ADF. Basic communications equipment consists of two VHF and two HF transceivers, one Selcal decoder and two ATC transponders (Cossor SSR 2700 in British Airways aircraft). Nose radome by Reinforced Microwave Plastics. Provision for a third VHF transceiver and datalink equipment. Collins TCAS.

Dimensions, External

Wing span 25.56 m (83 ft 10 in)
Wing aerodynamic reference chord at root 27.66 m (90 ft 9 in)
Wing aspect ratio 1.7
Length overall 62.10 m (203 ft 9 in)
Height overall 11.40 m (37 ft 5 in)
Fin aerodynamic reference chord at base 10.59 m (34 ft 9 in)
Wheel track 7.72 m (25 ft 4 in)
Wheelbase 18.19 m (59 ft 81/4 in)
Passenger doors (each): Height 1.67 m (5 ft 53/4 in)
    Width 0.76 m (2 ft 6 in)
    Height to sill: fwd 4.88 m (16 ft 0 in)
        amidships 4.74 m (15 ft 7 in)
Service doors (each): Height 1.22 m (4 ft 0 in)
    Width 0.61 m (2 ft 0 in)
    Height to sill: fwd 4.88 m (16 ft 0 in)
        amidships 4.75 m (15 ft 71/2 in)
Baggage hold door (underfloor):  
    Length 0.99 m (3 ft 3 in)
    Width 0.84 m (2 ft 9{1/5} in)
    Height to sill 3.54 m (11 ft 7 in)
Baggage hold door (rear, stbd):  
    Height 1.52 m (5 ft 0 in)
    Width 0.76 m (2 ft 6 in)
    Height to sill 4.04 m (13 ft 3 in)

Dimensions, Internal
Cabin: Length, flight deck door to rear pressure bulkhead, incl galley and toilets 39.32 m (129 ft 0 in)
    Width 2.63 m (8 ft 71/2 in)
    Height 1.96 m (6 ft 5 in)
    Volume 238.5 m3 (8,440 cu ft)
Baggage/freight compartments:  
    underfloor 6.43 m3 (227 cu ft)
    rear fuselage (total) 13.31 m3 (470 cu ft)

Areas
Wings, gross 358.25 m2 (3,856 sq ft)
Elevons (total) 32.00 m2 (344.44 sq ft)
Fin (excl dorsal fin) 33.91 m2 (365 sq ft)
Rudder 10.40 m2 (112 sq ft)

Weights and Loadings
Operating weight empty 78,700 kg (173,500 lb)
Typical payload 11,340 kg (25,000 lb)
Max payload 12,700 kg (28,000 lb)
Max T-O weight 185,065 kg (408,000 lb)
Max zero-fuel weight 92,080 kg (203,000 lb)
Max landing weight 111,130 kg (245,000 lb)
Max wing loading approx 488 kg/m2 (1,000 lb/sq ft)
Max power loading approx 268 kg/kN (2.5 lb/lb st)

Performance
Max cruising speed at 15,635 m (51,000 ft) M2.04 or 530 kt CAS, whichever is the lesser, equivalent to TAS of 1,176 kt (2,179 km/h; 1,345 mph)
T-O speed 214 kt (397 km/h; 246 mph)
Landing speed 162 kt (300 km/h; 187 mph)
Rate of climb at S/L 1,525 m (5,000 ft)/min
Service ceiling approx 18,290 m (60,000 ft)
Min ground turning radius 21.7 m (71 ft 0 in)
Runway LCN at max T-O weight 90
T-O weight to 10.7 m (35 ft) 3,410 m (11,200 ft)
Landing from 10.7 m (35 ft) 2,220 m (7,300 ft)
Range with max fuel, FAR reserves and 8,845 kg     (19,500 lb) 3,550 n miles (6,580 km; 4,090 miles)
Range with max payload, FAR reserves:  
    at M0.95 at 9,100 m (30,000 ft) 2,760 n miles (5,110 km; 3,180 miles)

OPERATIONAL NOISE CHARACTERISTICS
(FAR Pt 36)
T-O noise level 119.5 EPNdB
Approach noise level 116.7 EPNdB
Sideline noise level 112.2 EPNdB
    Approach noise level can be reduced by at least 7 EPNdB by using decelerated approach procedure


BAe/Aerospatiale Concorde four-jet supersonic passenger aircraft (Paul Tompkins)
(1999)
BAe/Aerospatiale Concorde with four Rolls-Royce/SNECMA Olympus 593 Mk 610 turbojets (Paul Tompkins)
(1999)
BAe/Aerospatiale Concorde of British Airways (Paul Tompkins)
(1999)
BAe/Aerospace Concorde, one of six currently operated by Air France
(2000)

Height (m): 11.40
Length (m): 62.10
Max Range (nm): 3550
Max Rate Climb (m/min): 1525
Max T-O Weight (kg): 185065
Wing Span (m): 25.56


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